Common applications of blister packaging boxes in life
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Blister Tray: A blister tray is made by forming plastic sheets into specific grooves, with products placed within these grooves to protect and enhance the appearance of the product.
Flocked Tray: A flocked tray is a type of blister tray made with special materials, where a layer of velvet-like material is adhered to the surface of the regular plastic sheet. This gives the tray a velvety texture, enhancing the packaging's quality.
Common Industries: These trays are widely used in packaging products for electronic devices, cosmetics, food, toys, crafts, gifts, textiles, daily necessities, pharmaceuticals, health supplements, automotive products, stationery, and sports and cultural products.
Steps to Calculate Raw Material Price for Vacuum-Formed Packaging:
Determine Material Type and Grade: Based on the product's use and requirements, determine the type (e.g., PET, PVC, PS) and grade of material needed.
Calculate Material Weight: Calculate the weight of material required for a single product based on the product's dimensions and the thickness of the film. The formula is:
Material Weight=Product Area×Material Thickness×Material DensityMaterial\ Weight = Product\ Area \times Material\ Thickness \times Material\ DensityMaterial Weight=Product Area×Material Thickness×Material Density
Calculate Material Cost per Product: Multiply the material weight by the unit price of the material. The formula is:
Material Cost per Product=Material Weight×Material Unit PriceMaterial\ Cost\ per\ Product = Material\ Weight \times Material\ Unit\ PriceMaterial Cost per Product=Material Weight×Material Unit Price
Consider Material Waste Rate: Material loss during production needs to be accounted for, which is determined by the product's shape, quantity, and production process. The adjusted material cost formula is:
Adjusted Material Cost=Material Cost per Product×(1+Material Waste Rate)Adjusted\ Material\ Cost = Material\ Cost\ per\ Product \times (1 + Material\ Waste\ Rate)Adjusted Material Cost=Material Cost per Product×(1+Material Waste Rate)
Batch Production Cost: Multiply the adjusted material cost per product by the total production quantity to get the total material cost for batch production. The formula is:
Total Material Cost for Batch Production=Adjusted Material Cost×Production QuantityTotal\ Material\ Cost\ for\ Batch\ Production = Adjusted\ Material\ Cost \times Production\ QuantityTotal Material Cost for Batch Production=Adjusted Material Cost×Production Quantity
Practical Example
Assume:
Product dimensions are 10cm x 10cm, film thickness is 0.5mm.
Material is PET, density is 1.38g/cm³, unit price is 10 CNY/kg.
Material waste rate is 5%.
Calculate Material Weight:
Material Weight=10cm×10cm×0.05cm×1.38g/cm3=6.9gMaterial\ Weight = 10cm \times 10cm \times 0.05cm \times 1.38g/cm³ = 6.9gMaterial Weight=10cm×10cm×0.05cm×1.38g/cm3=6.9g
Calculate Material Cost per Product:
Material Cost per Product=6.9g×10CNY/kg×0.001=0.069CNYMaterial\ Cost\ per\ Product = 6.9g \times 10 CNY/kg \times 0.001 = 0.069 CNYMaterial Cost per Product=6.9g×10CNY/kg×0.001=0.069CNY
Adjust Material Cost Considering Waste Rate:
Adjusted Material Cost=0.069CNY×(1+0.05)=0.07245CNYAdjusted\ Material\ Cost = 0.069 CNY \times (1 + 0.05) = 0.07245 CNYAdjusted Material Cost=0.069CNY×(1+0.05)=0.07245CNY
Calculate Batch Production Cost (assuming production of 1000 products):
Total Material Cost for Batch Production=0.07245CNY×1000=72.45CNYTotal\ Material\ Cost\ for\ Batch\ Production = 0.07245 CNY \times 1000 = 72.45 CNYTotal Material Cost for Batch Production=0.07245CNY×1000=72.45CNY
Following these steps, you can accurately calculate the raw material price for vacuum-formed packaging.
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