Upgraded Small School Laboratory Use Capsule Disc Type Counting Machine
Lab-scale production
Disc-type counting
0.55 kW power
280 kg
130×75×150 cm
School · research · pilot
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Full Customization
Description
LAB-SCALE CAPSULE PRODUCTION · UPGRADED MODEL
Capsule Disc-Type Counting Machine - School & Lab Edition
Small Lab
Capsule Disc
Counting
Machine
0.55 kW · 280 kg · 130×75×150 cm · Upgraded model
An upgraded compact capsule disc-type counting machine engineered for school laboratories, pharmaceutical teaching facilities, small-batch research production, and pilot-scale formulation studies. Precise, repeatable counting with interchangeable disc moulds - producing professional-quality capsule counts without the footprint, cost, or operational complexity of full industrial equipment.
lab-scale production
disc-type counting
0.55 kw power
288 kg
130×75×150 cm
school · research · pilot
0.55 kw
power
288 kg
weight
130×75×150
cm W×D×H
disc
counting type
PRODUCT SPECIFICATION
Upgraded capsule counting machine - complete specification
A compact disc-type capsule counting machine designed for school pharmacy laboratories, pharmaceutical teaching departments, formulation research units, and small-batch production environments. The disc mechanism delivers consistent, repeatable counts with minimal maintenance and easy disc changeover.
| machine type | disc-type capsule counting |
| model | upgraded small lab edition |
| intended use | school lab · research · pilot |
| motor power | 0.55 kw (550w) |
| power supply | 220 v / 50 hz |
| machine weight | 280 kg |
| Dimensions (W×D×H) | 130 × 75 × 150 cm |
| Counting mechanism | Interchangeable disc moulds |
| Output (capsules/hr) | ~30,000 – 80,000 / hr |
| Count accuracy | ±1 capsule per batch |
| Control | Digital count preset + speed dial |
| Display | LED digital count display |
| Output | Gravity chute to container |
| Material contact parts | SS 316L + food-grade PP |
| cleaning | removable disc - easy clean |
| CE / compliance | CE marked · GMP-compatible |
Disc counting mechanism - how it works
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Capsules are fed from the hopper into a rotating disc with precisely sized holes - each hole accepts exactly one capsule. As the disc rotates, capsules fall through the holes in single file into the output chute. The count is registered by a sensor as each capsule passes. Changing the disc changes the capsule size accepted - making the same machine suitable for size 000 through to size 5 capsules.
Upgraded model - what changed
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The upgraded edition features improved motor stability for consistent low-speed counting, an enhanced digital preset controller with programmable batch counts, a revised disc locking mechanism that reduces disc wobble and count errors, and an improved output chute geometry for cleaner capsule flow into containers. Backwards compatible with all disc sizes from the previous model.
GMP-compatible documentation
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CE-marked machine with GMP-compatible documentation - user manual, maintenance log template, calibration check procedure, and IQ/OQ template available on request. Suitable for use in pharmaceutical teaching laboratories operating under academic GMP principles and for small-batch regulated research productions.
Low power - lab-friendly footprint
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At 0.55 kW, this machine draws less power than a domestic kettle - compatible with standard 220V laboratory electrical sockets without dedicated industrial power circuits. The 130 × 75 × 150 cm footprint fits in a standard laboratory workspace alongside other bench equipment.
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Request our operation video to see the disc-type counting mechanism, speed adjustment, preset batch counting, disc changeover, and cleaning procedure - all demonstrated on the upgraded machine before you purchase.
Contact us to receive this video
Disc counting · speed adjustment · cleaning · disc changeover
Our operation video shows the machine running through a full counting batch, a disc swap between capsule sizes, the cleaning procedure, and the digital preset counting feature. Contact us via the enquiry form and we will send the video link within 24 hours.
OPERATING PARAMETERS
output, speed, and mould compatibility
Output rate varies by capsule size and disc speed setting. Smaller capsules (size 3–5) run at higher throughput; larger capsules (size 000–0) run at moderate throughput for count stability. All outputs shown are approximate rates under normal laboratory conditions.
30,000
Min. output
Capsules per hour · low speed
80,000
Max. output
Capsules per hour · high speed
±1
Count accuracy
Per counted batch · typical
Size 5
to Size 000
Capsule size range (disc-dependent)
| disc mould size | capsule size | capsule volume |
output range caps / hour |
speed setting | typical application |
| Disc #5 | size 0 | 0.68 ml | 45,000 - 65,000 | medium | Standard oral dosage forms, teaching lab exercises |
| Disc #1 | size 1 | 0.50 ml | 50,000 - 72,000 | medium - high | Antibiotic capsules, small-batch formulations |
| Disc #2 | size 2 | 0.37 ml | 55,000 - 78,000 | medium - high | Paediatric formulations, precision small-dose |
| Disc #3 | size 3 | 0.27 ml | 60,000 - 80,000 | high | Small-dose APIs, research micro-dosing |
| Disc #4 | size 00 | 0.91 ml | 35,000 - 55,000 | low-medium | Higher-dose oral preparations, nutraceuticals |
| Disc #6 | size 000 | 1.37 ml | 30,000 - 48,000 | low | Maximum dose oral capsules, large-fill formulations |
| custom disc | special sizes | as specified | on request | custom | Non-standard capsule formats, OEM capsule types |
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Disc ordering note
Each disc mould is ordered separately - the machine ships with one disc of your specified size. Additional disc sizes are available individually. Disc changeover takes approximately 5 minutes without tools. Specify the capsule size(s) you intend to use at order stage and we will include the matched disc. |
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lAB - SCALE PRODUCTION
Six advantages of lab-scale capsule counting
Designed from the ground up for the unique demands of laboratory, teaching, and small-batch environments - where flexibility, accuracy, and simplicity matter more than maximum throughput.
cost
Fraction of industrial price
Teaching budget · research grant
friendly
A full industrial capsule counting line costs 10–50× more and requires dedicated floor space and maintenance engineers. This machine delivers professional-grade counted batches at a price accessible to university departments, teaching hospitals, and research institutions.
Academic budget-compatible pricing
No industrial electrical installation needed
Low ongoing maintenance cost
5 min
Disc changeover - no tools
Flexible · multi-size · fast switching
Swap from size 0 to size 2 capsules in 5 minutes - no tools, no engineers, no production downtime. A single machine with multiple disc moulds covers all standard capsule sizes used in a teaching or research laboratory, eliminating the need for multiple machines.
Disc changeover in ~5 minutes
One machine covers size 5 through 000
No tools required for disc removal
±1
Count accuracy per batch
Preset counting · digital display
The digital preset controller allows you to set an exact batch count - 100, 500, 1,000, or any custom number. The machine stops automatically when the preset count is reached. Count accuracy of ±1 capsule per batch exceeds manual counting reliability and eliminates the patient safety risks of miscounted pharmacy preparations.
Programmable batch preset (any count)
Automatic stop at preset count
Digital display - live count visible
2m²
Small laboratory footprint
130×75cm floor area · standard lab
Fits in a standard pharmaceutical laboratory room alongside existing equipment. No dedicated machinery room, no special floor reinforcement. The 130 × 75 cm base occupies the same floor space as two laboratory benches, making it practical for multi-use research rooms and teaching laboratory spaces.
Standard lab room compatible
No dedicated machine room required
Compatible with standard doorway access
GMP
Teaching GMP compliance
Academic · pilot · regulatory training
CE-marked, with GMP-compatible documentation including IQ/OQ template, maintenance log, and calibration check procedure. Allows pharmacy students and research personnel to train on professional-grade equipment under academic GMP principles - directly applicable to regulated production environments.
CE marked - European conformity
IQ/OQ template documentation available
GMP training-compatible operation
Easy
Simple operation & cleaning
Minimal training · quick changeover
Designed for laboratory technicians and students - not dedicated machine operators. One-page operation guide covers all daily tasks. Cleaning takes 15 minutes with standard laboratory cleaning agents. Contact parts are SS 316L and food-grade PP - compatible with 70% IPA and 70% ethanol wipe-down and rinse cleaning procedures.
One-page daily operation guide
15-minute cleaning routine
IPA / ethanol compatible materials
Keep it running. Simple steps.
The capsule counting machine requires minimal maintenance - designed for laboratory environments where dedicated maintenance engineers are not available. All routine procedures can be completed by laboratory staff following this guide.
maintenance guide
cleaning guide
Step 01 · After each batch
Remove residual capsules
Turn off the machine. Remove all remaining capsules from the hopper and output chute. Use a soft brush to sweep capsule fragments from the disc surface and chute area. Do not use compressed air inside the counting zone.
After every batch
Step 02 · Daily
Wipe-down cleaning
Remove the disc by releasing the locking mechanism (no tools required). Wipe the disc, hopper, and output chute with a cloth dampened with 70% IPA or 70% ethanol. Allow to dry completely before reassembling. Do not immerse the disc motor housing in liquid.
Daily or between product changes
Step 03 · Weekly
Disc & sensor inspection
Inspect the disc holes for capsule fragment buildup or damage. Check the count sensor optical window is clean and unobstructed - wipe with a cotton swab dampened with IPA. Inspect the output chute for capsule residue in corners. Record inspection result in the maintenance log.
Weekly
Step 04 · Monthly
Mechanical check & lubrication
Check all visible fasteners for tightness. Lubricate the disc drive shaft bearing with a small amount of food-grade lubricant (provided in maintenance kit). Test the emergency stop button function. Verify count accuracy by running a manual 100-capsule check and comparing to the digital display.
Monthly
Step 05 · As needed
Disc replacement
Replace the counting disc if holes show visible wear, deformation, or if count accuracy degrades below ±2 per batch. Discs are consumable parts available separately. Record the replacement date and disc size in the maintenance log. Contact supplier for replacement disc orders.
As needed · wear-based
Do - cleaning best practice
Use 70% IPA or 70% ethanol for disc and chute cleaning
Allow all parts to dry fully before capsule loading
Clean after every product changeover to prevent cross-contamination
Use food-grade lubricant on the disc drive shaft only
Log all maintenance activities in the machine log
Don't - avoid these actions
Do not immerse the machine body or motor housing in liquid
Do not use abrasive cleaners or scouring pads on disc surfaces
Do not operate with a damaged or worn disc - replace immediately
Do not bypass or disable the sensor without authorisation
Do not attempt internal motor repairs - contact manufacturer
WHO USES THIS MACHINE
From pharmacy classroom to pilot production
Wherever capsules need to be counted accurately at small to medium batch sizes - without full industrial equipment costs.
Pharmacy schools & universities
Teaching · student training · GMP education
Pharmacy students learn capsule filling and counting on professional-grade equipment. Realistic teaching of GMP principles, batch counting, and equipment operation procedures in a safe laboratory setting.
Pharmaceutical research labs
Formulation · pre-clinical · stability study
Formulation scientists producing small counted batches for pre-clinical studies, stability testing, and analytical method development. Accurate batch counts are critical for dose calculations and sample accountability.
Hospital & compounding pharmacies
Custom preparations · small batch
Hospital compounding units producing counted capsule preparations for patient-specific prescriptions. The machine replaces hand-counting for batches of 100–5,000 capsules, reducing preparation time and counting errors.
Pilot-scale pharma production
New product development · scale-up
Pharmaceutical companies running pilot-scale NPI (new product introduction) batches before investing in full production line equipment. Allows process validation at lab scale before capital commitment.
Nutraceutical & supplement makers
Small batch · quality control · e-commerce
Small nutraceutical manufacturers, contract supplement producers, and direct-to-consumer supplement brands producing counted capsule bottles at scales of 500–50,000 capsules per run.
Veterinary pharmaceutical
Animal health capsules · small batch
Veterinary compounding pharmacies and animal health manufacturers producing capsule counts for animal preparations at the smaller batch sizes typical of veterinary pharmaceutical production.
0.55kW
Power draw
Standard 220V socket
80k/hr
Max output
Size-dependent · adjustable speed
±1
Count accuracy
Per batch · preset controller
5 min
Disc changeover
No tools · size 5 to 000
15 min
Cleaning time
IPA / ethanol · easy disassembly
Count every capsule.
Request a demo video first.
Ask us for the machine operation video before you buy - see the disc counting mechanism, speed adjustment, batch preset, and cleaning procedure in action. Quote available for any order size. Disc moulds specified and included at order stage.
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